Fully Automated Flap Disc Manufacturing System

• Customization: Available
• Backing: Fiberglass, Plastic
• Operator: 1
• Model NO.: KW-FDA01
• Installed Power: 8 Kw
• Transport Package: Wooden Box
• Specification: 100-180mm
• Trademark: Kaway
• Origin: China
• HS Code: 8479899990
• Production Capacity: 300/Year
• Package Size: 220.00cm * 160.00cm * 150.00cm
• Package Gross Weight: 400.000kg
• Lead Time: 90 days (1 - 2 Pieces) ; To be negotiated ( > 2 Pieces)

Product Description

 

Product Description

 

The third-generation automatic flap disc machine is specifically designed for the production of abrasive flap discs and non-woven flap discs. This machine can automatically pick up the backing, detect the backing, apply glue in a precise amount, cut and place the flaps, and automatically pick up the finished flap discs after shaping. It has a high degree of automation, allowing for remote monitoring and maintenance, and the flaps are arranged evenly. This not only improves efficiency but also ensures stable quality. With a single operator, it can produce 6000 pieces in 8 hours.

Product Parameters

Performance and characteristics

1. The humanized mechanical structure design makes the valve release and the pressure plate integrated into one for easy operation. The machine has a high degree of automation and can be easily completed by a single person.
2. It uses imported servo motors and drivers, ensuring stability and high production efficiency. The measurement speed is 3.7~4 seconds per disc.
3. Selected European standard industrial materials, processed by professional CNC machining for overall precision milling, grinding, and one-time forming, resulting in stability and durability.
4. The driving components are equipped with internationally renowned brands of linear guides, high-speed servo motors, and reducers, allowing for precise response to micro-displacement and feed.
5. It uses internationally renowned brands of electrical components and industrial-grade control systems, with complete functions and stable performance.
6. It is Equipped with a rotating multi-station turntable mechanism, allowing for stable and smooth position switching, accurate positioning, and high efficiency.
7. It uses internationally renowned brand photoelectric switches to detect backing and abrasive paper, auto pass no-backing workstation and no-glue backing, ensuring stability and accuracy.
8. The angle and length of the flaps can be precisely adjusted, and the operation is also very simple and convenient.
9. It has a high utilization of materials, as well as the amount of glue and the length and number of flap can be freely set.
10. Glue system adopts cycle constant temperature control system, which provides temperature for glue, and it is convenient and efficient.
11. Full-automatic flap disc machine adopts modular assembly, the machine is easy to adjust and maintain.

Basic Specification
Flap disc size	Backing: φ75mm-φ180mm Flap width: 11mm-35mm	Glue qty	4-30g (±0.5g)
Flap disc Type	T27/T29 Single/Double flap	Flap qty	Can be put flap at any degree
Backing	Fiberglass, plastic	Production capacity	6000P/8H
Power	Panasonic servo motor	Operator	1
Power supply	Pneumatic, Electric	Voltage	380V
Glue pump	280KG	Installed power	8KW
Glue system	Airtac cylinder, SMC Balance control valve	Feeder size	1000mm*400mm*1400mm
Glue system size	1100mm*560*1600mm	Main machine size	2200mm*1600mm*1500mm
Photoelectric sensor	Autonics	Cylinder	Airtac
Magnetic switch	Airtac	Control panel	Weinview
Air switch	CHINT	Temp. controller	OMRON
Reducer	Liming	Bearing	S K F/HRB
Bearing	NSK	PLC	Taida
Linear guide rail	Hiwin	Pneumatic component	SMC

Detailed Photos