This machine is used for back-gluing the flap disc to make it more solid.
Flap disc back glue machine uses a high-efficiency rotating robotic arm, equipped with a two-claw mechanical gripper, and uses imported servo motors for incremental control. This machine has a user-friendly design and is easy to operate.
Kaway Automation was established in response to market demands, with a high starting point, high quality, and high efficiency. It has a team of vibrant and energetic production teams and experienced R&D engineers. They work in coordination and make joint efforts to present the best products to you.
1. Adopting PLC control, the human-machine interface operation is simple;
2. Fully automatic turntable feeding and unloading, saving time, efficient and stable operation;
3. Adjust the adhesive seam to ensure even glue and save materials;
4.Position servo control,precise positioning, and stable rotation. Convenient and fast.
| Basic Specification |
| Model |
Glue dispensing machine |
| Product size |
75mm |
| Power supply |
Pneumatic, Electric |
| Operator |
1 |
| Voltage |
380V |
| Production capacity |
2500P/1H |
| Installed power |
3KW |
| Main machine size |
1450mm*600mm*1600mm |
| Photoelectric sensor |
Autonics |
| Magnetic switch |
Airtac |
| Air switch |
CHINT |
| Reducer |
Liming |
| Bearing |
NSK |
| Motor |
Panasonic |
Other Machines for Flap Disc
Kaway attaches great importance to the research and development of product technology and has advanced production equipment. Our products can realize the automation of the whole production process of flap disc, which can improve the production efficiency and save the cost for you, and help you set up multiple production lines, expanding the production scale. Our products are of excellent quality and are guaranteed after sale. Following are associated products with making flap disc machine above.
Fully Automatic Double Arm Making Flap Disc Machine
The function introduction
Full automatic flap disc forming machine can realize automatic put the backing pad, backing pad detection,quantitative glue ,row sheet and abrasive belt,automatic flap disc forming, automatic unloading product process automation production.
Performance features
1. Advanced automation, a single unit can complete the entire operation, saving you labor costs.
2. Multi-position rotary table, stable and accurate positioning.
3. The gluing system adopts water circulation thermostat control system, which provides the required temperature for gluing in a simple and efficient way.
4. This equipment adopts imported photoelectric sensor switch in production, detecting accurately and saving time.
5. The head of the adjustable angle of the row of pieces, according to the parameters of the indexing rules can make the head of the precise adjustable, adjustable translation guide, the head of the dust-proof, dust-proof, to ensure that the service life of the guide.
6. High production efficiency, the machine can produce 800-900 pieces per hour, making money easier.
7. High utilization rate of production materials, single-component adhesive and abrasive belts can be set freely, serving small and medium-sized enterprises.
8. The scrap rate is very low, after the machine adjustment, the scrap rate is close to zero. Don't worry about your machine production.
Fully Automatic Single Arm Making Flap Disc Machine
The function introduction
The fully automatic single arm flap disc forming machine can achieve automatic prduetion of product processes such as automatic back cushion placement, deteton of back cushion, quaiatine adhesive coating, sheet aramgement and cutting of sand belt, automatic flap forming and automatic unloading, Adding protecive covers to the body can better reduce the generation of dust and debris, providing a beter working environment.
Performance features
1. Advanced automalion, single machine can complete the entire operation, saving you labor costs;
2. Adopiting a multi-station turntable, the station positioning is stable and accurate;
3. The glue dispehsing syatem adopts a water circulatjon constant temperature control system. providing a simple and efficient temperature required; for glue
dispensing;
4. This equipment uses imported photoelectrie sensor switches in production, ensuring accurate and time-saving detection;
5. High prductiom eflicieney, the machine can produce 800.900 pieces per hour, making it easier to make money;
6. Higl utilization rae of produetion materials, single componen adhesives and sand belts can be freely set, serving small and medium-sized;
7. The scrap rate is extremely low, and after machine adjustment, the scrap rute is close to zero, Don't worry about your machine production.
Flexible Flap Disc Making Machine
The function introduction
Flexible flap disc machine is special designed for the production of fexible flap disc and vertical flap disc. The machine is manually put backing, auto quantitative gluing , cut & put flaps, shaping and auto coating second inner glue. One-time forming, it can produce 4500 pieces per 8 hours by single operator. With advanced automation, remote monitoring and maintenance, uniform flap blade arrangement, improved efficiency and stable quality.
Performance features
1. Using the international leading mechanical structure design, change the flap arrangement, change the head row piece, change the cloth abrasive, maximize the durability.
2. Selecting high-quality materials, the professional CNC machining overall precision milling, precision grinding, one-time molding, stable and durable.
3. Transmission part adopts international famous brand linear guide, high-speed servo motor and reducer, which can make precise response to micro-displacement and feed materials accurately.
4. Reasonable design of dustproof system, placed in the body of the linear guide, can effectively protect the transmission parts, to ensure the smooth operation of the machine, to extend the service life.
5. Internationally famous brand electrical components and industrial grade control system, perfect function and stable performance.
6. Glueing system adopts circulating thermostatic control system to provide temperature for gluing, which is convenient and efficient.
7. Adopting modularized assembly, the whole machine is easy to adjust and maintain.
Automatic Pressing Ring Into Backing Machine
The function introduction
The pressing ring machine is for substrate gasket factory. The equipment can automatically identify the metal ring before and after, grab the fiberglass, place and deep pressing in a single molding, automatic grab and place the aluminum plate pressing, greatly reducing the labor cost of the equipment, improve production efficiency.
Performance features
1. Advanced automation, only one operator, daily production of 9600 pieces/8hours;
2. lmported servo motor with stable driver and performance, durable;
3. Driving element from international famous brand linear guide, photoelectric sensor, can respond to the track displacement, feeding high precision.
4. Equipment modular assembly, easy to adjust and maintain the machine.
Automatic Flap Disc Labeling And Packing Machine
The function introduction
This machine is a fully automatic and effcient labeling machine.The fully automatic labeling machine is designed for coating grinding disc products. This machine can automatically pick up, locate, label, organize and package materials. It has the characteristics of advanced automation, high efficiency, and stable quality, low raw materialcosts, maximizing profits, 16000 pieces can be packaged every 8 hours.
Performance features
1. Humanized mechanical structure design, easy to operate, advanced automation, set labeling and packaging as one, a single operator can easily complete the operation.
2. Using ordinary paper labels, ordinary liquid glue, greatly reducing the user's cost, so that the user's profit maximization.
3. the selection of European standard industrial materials, by professional CNC machining overall precision milling, precision grinding, one-time molding, stable and durable.
4. Driving parts adopt international famous brand electrical components, high-speed servo motors, reducers, industrial-grade control system, which can respond to micro-displacement and positioning accuracy. Perfect function, high efficiency and stable performance.
5. labeling process, the use of internationally renowned brands of photoelectric switches for product detection, automatically through the workstation without products, stable and accurate.
6. Adopting modularized assembly, the whole machine is easy to adjust and maintain.
Flap Disc Oven
This machine is for fap disc bake. When the flap disc making is done, you need to put the flap discs in the oven. It usually takes 120ºC to bake for 4 hours.
parameter
| Power |
380V , 28.8KW |
| Maximum operating temperature |
250 degrees |
| Use temperature |
Below 210 degrees |
| Temperature control method |
PID + relay control |
| Temperature uniformity |
Plus or minus 2 degrees |
| Control accuracy |
Plus or minus 0.8 degrees |
| Weight |
1000KG |
| Furnace dimensions |
3100MMX2100MMX2100MM(W*D*H) |
| Blast furnace body size |
2475MMX1969MMX1880MM(W*D*H) |
| Furnace car size |
1720MMX1650MMX1280MM(W*D*H) |
| Sensor |
Thermocouple |
Zhengzhou Kaway Automation Tech.Co., Ltd is a professional manufacturer of the machinery for coated abrasives converting. For more than one decade, the company has been keeping doing research about applying automation techniques to the production of coated abrasive products. Based on the actual circumstances, the company has successfully developed whole series machinery for the production of abrasive belts, flap discs, flap wheels and velcro sanding discs. Now the company has founded complete manufacturing, marketing, training and service systems to meet the overall demands of customers.
Besides, according to the rich experience in the field of coated abrasives, the company can provide you purchasing suggestions for all the raw materials like abrasive cloth/sandpaper roll, adhesive, fiberglass pad for making abrasive belts, flap discs, flap wheels and Velcro sanding discs.
Since the establishment of Kaway automation, the company firmly holds the "Value and service oriented" management concepts. Quality products and thoughtful service have won favorable comments from customers. At present Kaway machines have been exported products to United States, Canada, Australia, Russia, Ukraine, Egypt, India, Thailand, Vietnam, South Africa and other European, Asian and American countries.
Kaway automation is looking forward to cooperating with you!
The Guarantee period is 12 months after the good passed the acceptance before shipment.
After warranty period or other requirements during the warranty period, the customer is required to bear the related cost.
It is possible to send engineers to help about the installation and adjusting.
Phone service is always available.
Q:I don't understand this machine ?
A: Sure, let me show you a picture. Can you find the transparent glue on its back?
Q: What kind of glue does the machine use?
A: Two component glue.
Q: Why use?
A: In order to make flap disc more durable.
Q: Easy to operate it?
A:Of course,is easy to operate it,just need one worker.
Q: Machine easy to maintain it?
A: Just keep the machine clean.
Q:Maybe can I see more picture?
A:Ok,I show you.
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