Highly Automated Flap Disc Manufacturing Machine

• Customization: Available
• After-sales Service: 1-5year
• Warranty: 1 Year
• Model NO.: KW-125/180-NW
• Glue: 4-30g
• Operator: 1
• Producing Speed: 800-900 PCS/ Per Hour
• Disc Type: Fiberglass, Plastic
• Transport Package: Wooden Box
• Specification: flap width 11mm-35mm
• Trademark: Kaway
• Origin: China
• Production Capacity: 200/Year
• Package Size: 150.00cm * 180.00cm * 200.00cm
• Package Gross Weight: 800.000kg
• Lead Time: 90 days (1 - 2 Pieces) ; To be negotiated ( > 2 Pieces)

Product Description

Product Description

    The third-generation automatic flap disc machine is specifically designed for the production of abrasive flap discs and non-woven flap discs. This machine can automatically pick up the backing, detect the backing, apply glue in a precise amount, cut and place the flaps, and automatically pick up the finished flap discs after shaping. It has a high degree of automation, allowing for remote monitoring and maintenance, and the flaps are arranged evenly. This not only improves efficiency but also ensures stable quality. With a single operator, it can produce 6000 pieces in 8 hours.
 

Product Parameters

Basic Specification
Flap disc size	Backing: φ75mm-φ180mm Flap width: 11mm-35mm	Glue qty	4-30g (±0.5g)
Flap disc Type	T27/T29 Single/Double flap	Flap qty	Can be put flap at any degree
Backing	Fiberglass, plastic	Production capacity	6000P/8H
Power	Panasonic servo motor	Operator	1
Power supply	Pneumatic, Electric	Voltage	380V
Glue pump	280KG	Installed power	8KW
Glue system	Airtac cylinder, SMC Balance control valve	Feeder size	1000mm*400mm*1400mm
Glue system size	1100mm*560mm*1600mm	Main machine size	2200mm*1600mm*1500mm
Photoelectric sensor	Autonics	Cylinder	Airtac
Magnetic switch	Airtac	Control panel	Weinview
Air switch	CHINT	Temp. controller	OMRON
Reducer	Liming	Bearing	S K F/HRB
Bearing	NSK	PLC	Taida
Linear guide rail	Hiwin	Pneumatic component	SMC

Detailed Photos

What are the raw materials used?
The main materials used in world-renowned electrical components. We can also make any custom design for you according to your needs.

How long does it usually take for me to receive the equipment?
Depends on whether you want to customize your abrasive or not, and also depends on the speed of customs clearance and logistics, but we can guarantee to ship the regular abrasive machines in less than 30 business days.

Any benefits for the abrasive machine from China?
In a word, China has a much better industry chain. There may be manufacturers of abrasive and packaging in India, Vietnam and Malaysia, but HG-Abrasive can guarantee that our prices can be on par with theirs and that our quality, and service far exceeds your expectations.

When can I get an engineer from you?
Contact our sales staff when you have completed the preparation conditions (water, electricity, air supply, production materials). We will send an engineer to install your machine and train your staff. Usually, when you are ready, you can contact our sales staff and cooperate with us to get a visa for the engineer, who will arrive within 15 days.

What about the details of the packaging?
To ensure the integrity and safety of product packaging, main products are packed in plastic film or export plywood boxes, and auxiliary products are packed in thick cartons.

Do you provide customized service?
We can design the machine according to your requirements (material, power, size, etc.). We will also provide you with expert guidance at the same time, based on our many years of experience in the industry.

How will my machine be installed once it arrives? How much does it cost?
We'll dispatch an engineer to your facility to assess the situation, install the machine and train your staff on how to operate it. The customer pays for round trip airfare, accommodation and USD100/day/person.

Are you a manufacturing or a trading company?
We are a factory, and we offer factory direct prices with excellent quality and worry-free service. Please come and see us here!

What is your guarantee or warranty if we buy your machine?
We offer you a 1-5 years warranty on our high-quality machines and lifetime technical support.