Abrasive Backing Pad for Making Flap/Felt Disc

• Customization: Available
• Color: Black
• Appliance: Fallp Disc
• Model NO.: FIBERGLASS BACKING
• Type: T27, T29
• Backing: Non-Woven Fabrics, Black Paper
• Transport Package: Standard Package
• Specification: 75-230mm
• Trademark: Kaway
• Origin: China
• Package Size: 300.00cm * 160.00cm * 180.00cm
• Package Gross Weight: 375.000kg

Product Description

Product Description

Fiberglass backing pad is  made  of  fiberglass  cloth,  which  is  compressed  and  stacked  in  multiple  layers  in  a  mold  after  special  heating  treatment. It has the advantages of light weight, high strength, good bonding performance, high flexibility, etc. It is an ideal substrate for all kinds of flap disks. 
Fiberglass backing plate is specially used for making flap plates. The sheet is made of fiberglass, specially woven and treated in our factory. We have different  sizes,  diameters,  thicknesses  and  even  layers  for you to choose from.  The surface covering of the substrate  can be made of  black paper, non-woven fabric or black cloth. 
Applying to elastic abrasive discs, non-woven elastic abrasive discs, wool wheels, black diamonds, combination elastic abrasive discs (combination of non-woven fabrics and abrasive belts with cross pendulums), elastic cemented grinding wheels, diamond elastic abrasive discs, and so on.

Detailed Photos

 

Product Parameters

 

specification	T27, T29, T28, T41
outer diameter (mm)	75 - 220 (75, 90, 95, 115, 117, 140, 170,220)
hole diameter (mm)	16.3, 22.23
backing material	black paper, non-woven close, cloth,
metal ring	1 or 2
layers	6-15
flap disc size (inch)	4", 4.5", 5", 6", 7",8"
flap disc size (mm)	100, 115, 125, 150, 180
application	making flap disc, felt disc, elastic flap disc
trademark	Kaway

 
Ring
                                               Single Ring 1                                                                                                  Single Ring 2

                                               Double Ring                                                                                                 Korean High Ring

Types
 

 

Performance features

1. impervious to glue

2. high intensity

3. resilient

Applying to elastic abrasive discs, non-woven elastic abrasive discs, wool wheels, black diamonds, combination elastic abrasive discs (combination of non-woven fabrics and abrasive belts with cross pendulums), elastic cemented grinding wheels, diamond elastic abrasive discs, and so on.
Material: Fiberglass Cloth, glue, metal ring bend.without bend
Surface: Black Paper, Fiberglass Cloth,Non-woven Cloth,OEM label
Type: T27,T28, T29
Size: 75mm, 85mm, 90mm, 95mm, 107mm, 117mm, 140mm,170mm, 220mm
Layers: Normally it ranges from 6-12 layers, or as customers' requirements.

Detailed Size

 

outer diameter	appliance for flap disc size (mm)	appliance for flap disc size (Inch)	hole diameter (mm)	layers
75mm	100×16	4"×5/8" Inch	16.3	5~9
90mm	100×16	4"×5/8" Inch	16.3	6~12
95mm	100×16	4"×5/8" Inch	16.3	6~12
105-108(107) mm	115×22	4-1/2"×7/8" Inch	22.23	6~12
115-118(117) mm	125×22	5"×7/8" Inch	22.23	6~12
140-141 mm	150×22	6"×7/8" Inch	22.23	6~12
170-171 mm	180×22	7"×7/8" Inch	22.23	6~12
220-221 mm	230×22	10"×7/8" Inch	22.23	10~14

The Structure of Fiberglass Backing


 

Complementary Facility

We can also provide with the machinery used in conjunction with the backing pad to manufacture flap disc, non-woven disc and flexible flap disc, which help you improve production efficiency and increase production. Following are associated products with making flap disc machine above.

Fully Automatic Double Arm Making Flap Disc Machine

The function introduction

Full automatic flap disc forming machine can realize automatic put the backing pad, backing pad detection,quantitative glue, row sheet and abrasive belt, automatic flap disc forming, automatic unloading product process automation production.  

Performance features
1. Advanced automation, a single unit can complete the entire operation, saving you labor costs.
2. Multi-position rotary table, stable and accurate positioning.
3. The gluing system adopts water circulation thermostat control system, which provides the required temperature for gluing in a simple and efficient way.
4. This equipment adopts imported photoelectric sensor switch in production, detecting accurately and saving time.
5. The head of the adjustable angle of the row of pieces, according to the parameters of the indexing rules can make the head of the precise adjustable, adjustable translation guide, the head of the dust-proof, dust-proof, to ensure that the service life of the guide.
6. High production efficiency, the machine can produce 800-900 pieces per hour, making money easier.
7. High utilization rate of production materials, single-component adhesive and abrasive belts can be set freely, serving small and medium-sized enterprises.
8. The scrap rate is very low, after the machine adjustment, the scrap rate is close to zero. Don't worry about your machine production.


 Flexible Flap Disc Making Machine

The function introduction
Flexible flap disc machine is special designed for the production of fexible flap disc and vertical flap disc. The machine is manually put backing, auto quantitative gluing , cut & put flaps, shaping and auto coating second inner glue. One-time forming, it can produce 4500 pieces per 8 hours by single operator. With advanced automation, remote monitoring and maintenance, uniform flap blade arrangement, improved efficiency and stable quality.

Performance features
1. Using the international leading mechanical structure design, change the flap arrangement, change the head row piece, change the cloth abrasive, maximize the durability.
2. Selecting high-quality materials, the professional CNC machining overall precision milling, precision grinding, one-time molding, stable and durable.
3. Transmission part adopts international famous brand linear guide, high-speed servo motor and reducer, which can make precise response to micro-displacement and feed materials accurately.
4. Reasonable design of dustproof system, placed in the body of the linear guide, can effectively protect the transmission parts, to ensure the smooth operation of the machine, to extend the service life.
5. Internationally famous brand electrical components and industrial grade control system, perfect function and stable performance.
6. Glueing system adopts circulating thermostatic control system to provide temperature for gluing, which is convenient and efficient.
7. Adopting modularized assembly, the whole machine is easy to adjust and maintain.

Fully Automatic Glue Dispending Machine
 

Usage

This machine is applied for fiberglass and plastic backing pad, with diameter 75mm. Its output is 2,000 pcs/h.


Performance features

1. PLC control, user interface operation is simple.
2. Full-automatic rotary table feeding and discharging, saving time, stable operation efficiency.
3. Adjust the glue seam, the glue is uniform, saving materials.
4. Position servo control, precise positioning, stable rotation, convenient and fast in whole.

Flap Disc Oven

This machine is for fap disc bake. When the flap disc making is done, you need to put the flap discs in the oven. It usually takes 120ºC to bake for 4 hours.

parameter
 

Power	380V , 28.8KW
Maximum operating temperature	250 degrees
Use temperature	Below 210 degrees
Temperature control method	PID + relay control
Temperature uniformity	Plus or minus 2 degrees
Control accuracy	Plus or minus 0.8 degrees
Weight	1000KG
Furnace dimensions	3100MMX2100MMX2100MM(W*D*H)
Blast furnace body size	2475MMX1969MMX1880MM(W*D*H)
Furnace car size	1720MMX1650MMX1280MM(W*D*H)
Sensor	Thermocouple

Packaging & Shipping

Company Profile

Zhengzhou Kaway Automation Tech.Co., Ltd is a professional manufacturer of the machinery for coated abrasives converting. For more than one decade, the company has been keeping doing research about applying automation techniques to the production of coated abrasive products. Based on the actual circumstances, the company has successfully developed whole series machinery for the production of abrasive belts, flap discs, flap wheels and velcro sanding discs. Now the company has founded complete manufacturing, marketing, training and service systems to meet the overall demands of customers.
Besides, according to the rich experience in the field of coated abrasives, the company can provide you purchasing suggestions for all the raw materials like abrasive cloth/sandpaper roll, adhesive, fiberglass pad for making abrasive belts, flap discs, flap wheels and Velcro sanding discs.
Since the establishment of Kaway automation, the company firmly holds the "Value and service oriented" management concepts. Quality products and thoughtful service have won favorable comments from customers. At present Kaway machines have been exported products to United States, Canada, Australia, Russia, Ukraine, Egypt, India, Thailand, Vietnam, South Africa and other European, Asian and American countries.
Kaway automation is looking forward to cooperating with you!
 

 

What are the raw materials used?
The main materials used in world-renowned electrical components. We can also make any custom design for you according to your needs.

How long does it usually take for me to receive the equipment?
Depends on whether you want to customization your abrasive or not, and also depends on the speed of customs clearance and logistics, but we can guarantee to ship the regular abrasive machine in less than 30 business days.

Any benefits for the abrasive machines from China?
In a word, China has a much better industry chain. There may be manufacturers of abrasive and packaging in India, Vietnam, and Malaysia, but HG-Abrasive can guarantee that our prices can be on par with theirs and that our quality, and service far exceed your expectations.

When can I get an engineer from you?
Contact our sales staff when you have completed the preparation conditions (water, electricity, air supply, production materials). We will send an engineer to install your machine and train your staff to use it. Usually, when you are ready, you can contact our sales staff and cooperate with us to get a visa for the engineer, who will arrive within 15 days.

What about the details of the packaging?
To ensure the integrity and safety of product packaging, main products are packed in plastic film or export plywood boxes, and auxiliary products are packed in thick cartons.

Do you provide customized services?
We can design the machine according to your requirements (material, power, size, etc.). We will also provide you with expert guidance at the same time, based on our many years of experience in the industry.

How will my machine be installed once it arrives? How much does it cost?
We'll dispatch an engineer to your facility to assess the situation, install the machine and train your staff to operate it. The customer pays for round-trip airfare, accommodation, and USD100/day/person.

Are you a manufacturing or a trading company?
We are a factory, and we offer factory direct prices with excellent quality and worry-free service. Please come and see us here!

What is your guarantee or warranty if we buy your machine?
We offer you a 1-5 years warranty on our high-quality machines and lifetime technical support.