The third-generation automatic flap disc machine is specifically designed for the production of abrasive flap discs and non-woven flap discs. This machine can automatically pick up the backing, detect the backing, apply glue in a precise amount, cut and place the flaps, and automatically pick up the finished flap discs after shaping. It has a high degree of automation, allowing for remote monitoring and maintenance, and the flaps are arranged evenly. This not only improves efficiency but also ensures stable quality. With a single operator, it can produce 6000 pieces in 8 hours.
Performance and characteristics
- The humanized mechanical structure design makes the valve release and the pressure plate integrated into one for easy operation. The machine has a high degree of automation and can be easily completed by a single person.
- It uses imported servo motors and drivers, ensuring stability and high production efficiency. The measurement speed is 3.7~4 seconds per disc.
- Selected European standard industrial materials, processed by professional CNC machining for overall precision milling, grinding, and one-time forming, resulting in stability and durability.
- The driving components are equipped with internationally renowned brands of linear guides, high-speed servo motors, and reducers, allowing for precise response to micro-displacement and feed.
- It uses internationally renowned brands of electrical components and industrial-grade control systems, with complete functions and stable performance.
- It is Equipped with a rotating multi-station turntable mechanism, allowing for stable and smooth position switching, accurate positioning, and high efficiency.
- It uses internationally renowned brand photoelectric switches to detect backing and abrasive paper, auto pass no-backing workstation and no-glue backing, ensuring stability and accuracy.
- The angle and length of the flaps can be precisely adjusted, and the operation is also very simple and convenient.
- It has a high utilization of materials, as well as the amount of glue and the length and number of flap can be freely set.
- Glue system adopts cycle constant temperature control system, which provides temperature for glue, and it is convenient and efficient.
- Full-automatic flap disc machine adopts modular assembly, the machine is easy to adjust and maintain.
| Basic Specification |
| Flap disc size |
Backing: φ75mm-φ180mm Flap width: 11mm-35mm |
Glue qty |
4-30g (±0.5g) |
| Flap disc Type |
T27/T29 Single/Double flap |
Flap qty |
Can be put flap at any degree |
| Backing |
Fiberglass, plastic |
Production capacity |
6000P/8H |
| Power |
Panasonic servo motor |
Operator |
1 |
| Power supply |
Pneumatic, Electric |
Voltage |
380V |
| Glue pump |
280KG |
Installed power |
8KW |
| Glue system |
Airtac cylinder, SMC Balance control valve |
Feeder size |
1000mm*400mm*1400mm |
| Glue system size |
1100mm*560*1600mm |
Main machine size |
2200mm*1600mm*1500mm |
| Photoelectric sensor |
Autonics |
Cylinder |
Airtac |
| Magnetic switch |
Airtac |
Control panel |
Weinview |
| Air switch |
CHINT |
Temp. controller |
OMRON |
| Reducer |
Liming |
Bearing |
S K F/HRB |
| Bearing |
NSK |
PLC |
Taida |
| Linear guide rail |
Hiwin |
Pneumatic component |
SMC |
Kaway Automation was established in response to market demand, with a high starting point, high quality, and high efficiency. It has a constantly replenished team of vibrant and energetic production members, as well as experienced R&D engineers. They work in coordination and cooperation, making joint efforts to present the best products to you.
Zhengzhou HG Abrasive Tech, co., Ltd is a wholly-owned subsidiary of Zhengzhou Kaway Automation Technology Co., Ltd.
Zhengzhou Kaway Automation Technology Co., Ltd. was established in 2012 and is a high-tech enterprise with independent design, research and development production, and sales of automated production equipment for abrasive tools. The company has total assets of 80 million yuan and employs 50 people. The company's business covers three major categories: coated abrasives, bonded abrasives, and production raw materials. It not only provides customers with a complete set of production equipment from production to packaging, but also offers production raw materials and production technology support.
Kaway Company has always attached great importance to product research and development and upgrades. Currently, we have 28 invention patents and new utility patents. Moreover, we have mastered the core technology and are now a leader in the grinding tool production machinery industry. In order to better provide pre-sales consultation, after-sales service, and technical support to customers, Kaway Automation has established a wholly-owned subsidiary.
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