Full automatic flap disc forming machine can realize automatic put the backing pad, backing pad detection,quantitative glue ,row sheet and abrasive belt,automatic flap disc forming, automatic unloading product process automation production.
High degrs of automtion, single can compicte the whole operation, for you to save labor costs.
Uxing more station tuntahie ,the station is stahle and accurate positing
Ghue system adopts water citculation constant temperature control system, to provide the need temperature of glue simplc and eflicieney.
The equipment in the production adopts import photoclectire sensor switch, accurate detection save times.
The head can adjustable of row sheet angle, according the parametersw of dividing rule can help the head acurate adjustable and stranslation guide rail kinksidke kthe head dust proof and
ash provide the service life kof the guide rail.
High productionefficencyheachineveryours can produce 800-900 prices, making money is more easily
High utilization rate of production materials, one component adhesive and ahrasive helt can be freely set, services for small and medium-sized enterprises
Very low scrap ratc, after of machine adjusment .close to zero perceat of the scrap. Don't worry your machine production.
| Product Specifications |
75-180mm, T27/T29, blade width 11-35mm |
| Matrix Type |
mesh cover substrate, pastic cover substrate |
| Power Supply |
pneumatic 0.6-0.8mpa, electric 380VAC |
| Rubber Pump Weight |
280kg |
| Gluing System |
airtac cylinder and SMC counting control valve |
| Resin Content |
4-30g accurately ±0.5g |
| Number of Product Sheets |
360° arbitrary point arrangement (specific online adjustment) |
| Production Speed |
6000-8000pcs/ 10h |
| Operation |
one person |
| Overall Power |
7kw |
| Host Size(mm) |
1600*1400*1500 |
| Gluing System(mm) |
1100*560*1800 |
Other Machines for Flap Disc
Kaway attaches great importance to the research and development of product technology and has advanced production equipment. Our products can realize the automation of the whole production process of flap disc, which can improve the production efficiency and save the cost for you, and help you set up multiple production lines, expanding the production scale. Our products are of excellent quality and are guaranteed after sale. Following are associated products with making flap disc machine above.
Fully Automatic Single Arm Making Flap Disc Machine
The function introduction
The fully automatic single-arm flap disc forming machine can realize automatic production of product processes such as automatic back pad placement, back pad detection, quantitative glue application, sheet arrangement and cutting of abrasive belts, automatic flap forming, automatic unloading and other product steps. Adding a protective cover to the machine body can better reduce the generation of dust and debris, creating a better working environment.
Performance features
1. Advanced automation, a single unit can complete the entire product process, saving you labor costs.
2. Multi-position rotary table, stable and accurate positioning.
3. The gluing system adopts water circulation thermostat control system, which provides the required temperature for gluing in a simple and efficient way.
4. This equipment adopts imported photoelectric sensor switch in the production, detecting accurately and saving time.
5. High production efficiency, the machine can produce 800-900 pieces per hour, easier to make money.
6. High utilization rate of production materials, single-component adhesive and abrasive belts can be set up freely, services for small and medium-sized enterprises.
7. the scrap rate is very low, after the machine adjustment, the scrap rate is close to zero. Don't worry about your machine production.
Flexible Flap Disc Making Machine
The function introduction
Flexible flap disc machine is special designed for the production of fexible flap disc and vertical flap disc. The machine is manually put backing, auto quantitative gluing , cut & put flaps, shaping and auto coating second inner glue. One-time forming, it can produce 4500 pieces per 8 hours by single operator. With advanced automation, remote monitoring and maintenance, uniform flap blade arrangement, improved efficiency and stable quality.
Performance features
1. Using the international leading mechanical structure design, change the flap arrangement, change the head row piece, change the cloth abrasive, maximize the durability.
2. Selecting high-quality materials, the professional CNC machining overall precision milling, precision grinding, one-time molding, stable and durable.
3. Transmission part adopts international famous brand linear guide, high-speed servo motor and reducer, which can make precise response to micro-displacement and feed materials accurately.
4. Reasonable design of dustproof system, placed in the body of the linear guide, can effectively protect the transmission parts, to ensure the smooth operation of the machine, to extend the service life.
5. Internationally famous brand electrical components and industrial grade control system, perfect function and stable performance.
6. Glueing system adopts circulating thermostatic control system to provide temperature for gluing, which is convenient and efficient.
7. Adopting modularized assembly, the whole machine is easy to adjust and maintain.
Fully Automatic Glue Dispending Machine
Usage
This machine is applied for fiberglass and plastic backing pad, with diameter 75mm.
Performance features
1. PLC control, user interface operation is simple.
2. Full-automatic rotary table feeding and discharging, saving time, stable operation efficiency.
3. Adjust the glue seam, the glue is uniform, saving materials.
4. Position servo control, precise positioning, stable rotation, convenient and fast in whole.
Automatic Pressing Ring Into Backing Machine
The function introduction
The pressing ring machine is for substrate gasket factory. The equipment can automatically identify the metal ring before and after, grab the fiberglass, place and deep pressing in a single molding, automatic grab and place the aluminum plate pressing, greatly reducing the labor cost of the equipment, improve production efficiency.
Performance features
1. Advanced automation, only one operator, daily production of 9600 pieces/8hours;
2. lmported servo motor with stable driver and performance, durable;
3. Driving element from international famous brand linear guide, photoelectric sensor, can respond to the track displacement, feeding high precision.
4. Equipment modular assembly, easy to adjust and maintain the machine.
Automatic Flap Disc Labeling And Packing Machine
The function introduction
This machine is a fully automatic and effcient labeling machine.The fully automatic labeling machine is designed for coating grinding disc products. This machine can automatically pick up, locate, label, organize and package materials. It has the characteristics of advanced automation, high efficiency, and stable quality, low raw materialcosts, maximizing profits, 16000 pieces can be packaged every 8 hours.
Performance features
1. Humanized mechanical structure design, easy to operate, advanced automation, set labeling and packaging as one, a single operator can easily complete the operation.
2. Using ordinary paper labels, ordinary liquid glue, greatly reducing the user's cost, so that the user's profit maximization.
3. the selection of European standard industrial materials, by professional CNC machining overall precision milling, precision grinding, one-time molding, stable and durable.
4. Driving parts adopt international famous brand electrical components, high-speed servo motors, reducers, industrial-grade control system, which can respond to micro-displacement and positioning accuracy. Perfect function, high efficiency and stable performance.
5. labeling process, the use of internationally renowned brands of photoelectric switches for product detection, automatically through the workstation without products, stable and accurate.
6. Adopting modularized assembly, the whole machine is easy to adjust and maintain.
Flap Disc Oven
This machine is for fap disc bake. When the flap disc making is done, you need to put the flap discs in the oven. It usually takes 120ºC to bake for 4 hours.
parameter
| Power |
380V , 28.8KW |
| Maximum operating temperature |
250 degrees |
| Use temperature |
Below 210 degrees |
| Temperature control method |
PID + relay control |
| Temperature uniformity |
Plus or minus 2 degrees |
| Control accuracy |
Plus or minus 0.8 degrees |
| Weight |
1000KG |
| Furnace dimensions |
3100MMX2100MMX2100MM(W*D*H) |
| Blast furnace body size |
2475MMX1969MMX1880MM(W*D*H) |
| Furnace car size |
1720MMX1650MMX1280MM(W*D*H) |
| Sensor |
Thermocouple |
Kaway Automation was established in response to market demand, with a high starting point, high quality, and high efficiency. It has a constantly replenished team of vibrant and energetic production members, as well as experienced R&D engineers. They work in coordination and cooperation, making joint efforts to present the best products to you.
Zhengzhou HG Abrasive Tech, co., Ltd is a wholly-owned subsidiary of Zhengzhou Kaway Automation Technology Co., Ltd.
Zhengzhou Kaway Automation Technology Co., Ltd. was established in 2012 and is a high-tech enterprise with independent design, research and development production, and sales of automated production equipment for abrasive tools. The company has total assets of 80 million yuan and employs 50 people. The company's business covers three major categories: coated abrasives, bonded abrasives, and production raw materials. It not only provides customers with a complete set of production equipment from production to packaging, but also offers production raw materials and production technology support.
What are the raw materials used?
The main materials used in world-renowned electrical components. We can also make any custom design for you according to your needs.
How long does it usually take for me to receive the equipment?
Depends on whether you want to do customization your abrasive or not, and also depends on the speed of customs clearance and logistics, but we can guarantee to ship regular abrasive machine in less than 30 business days.
Any benefits for abrasive machine from China?
In a word, China has a much better industry chain. There may be manufacturers of abrasive and packaging in India, Vietnam and Malaysia, but HG-Abrasive can guarantee that our prices can be on par with theirs and our quality, service far exceeds your expectations.
When can I get an engineer from you?
Contact our sales staff when you have completed the preparation conditions (water, electricity, air supply, production materials). We will send an engineer to install your machine and train your staff to use it. Usually, when you are ready, you can contact our sales staff and cooperate with us to get a visa for the engineer, who will arrive within 15 days.
What about the details of the packaging?
To ensure the integrity and safety of product packaging, main products are packed in plastic film or export plywood boxes, and auxiliary products are packed in thick cartons.
Do you provide customized service?
We can design the machine according to your requirements (material, power, size, etc.). We will also provide you with expert guidance at the same time, based on our many years of experience in the industry.
How will my machine be installed once it arrives? How much does it cost?
We'll dispatch an engineer to your facility to assess the situation, install the machine and train your staff on how to operate it. The customer pays for round trip airfare, accommodation and USD100/day/person.
Are you a manufacturing or a trading company?
We are a factory, and we offer factory direct prices with excellent quality and worry-free service. Please come and see us here!
What is your guarantee or warranty if we buy your machine?
We offer you a 1-5 years warranty on our high-quality machines and lifetime technical support.
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