The fully automatic dual-arm flap disc machine developed by "KAWAY Automation" is tailored to meet the needs of the efficient market.
THE FULL AUTOMATIC FLAP DISC MACHINE consists of three parts: main engine (A); glue pump (B); feeding rack (C). And it uses European standard 4080 industrial aluminum profiles, which has strong corrosion resistance, low density, light weight, and good plasticity.
A: At the place where we manufacture flap discs, our cutting head (A-1), turntable (A-2), workstation (A-3), robotic arm, etc. are all made of "6061 aluminum alloy". This material has high strength and strong corrosion resistance. We use CNC machines to accomplish milling (a-4), which allows for more precise processing. After careful surface treatment, our machine products look very beautiful.
We have also made many optimizations to THE FULL AUTOMATIC FLAP DISC MACHINE. For example, when lifting and moving the cutting head, we have implemented both digital and wheel modes, making the adjustment more precise and convenient (a-5).
For the turntable, we use Panasonic servo motors with a cylinder positioning pin system. Its operation is more efficient and stable.
Basic parameters:
| Basic specification |
| Model NO. KWQ-125/180 |
| Flap disc size |
Backing: φ75mm-φ180mm Flap width: 11mm-40mm |
Glue qty |
4-30g (±0.5g) |
| Flap disc Type |
T27/T29 Single/Double flap |
Flap qty |
Can be put flap at any degree |
| Backing |
Fiberglass, plastic |
Production capacity |
6400P/8H(φ100mm) |
| Power |
Panasonic servo motor |
Operator |
1 |
| Power supply |
Pneumatic, Electric |
Voltage |
380V |
| Glue pump |
280KG |
Installed power |
8KW |
| Glue system |
Airtac cylinder, SMC Balance control valve |
Feeder size |
1000mm*400mm*1400mm |
| Glue system size |
1100mm*560*1600mm |
Main machine size |
2200mm*1600mm*1500mm |
| Photoelectric sensor |
Autonics |
Cylinder |
Airtac |
| Magnetic switch |
Airtac |
Control panel |
Weinview |
| Air switch |
CHINT |
Temp. controller |
OMRON |
| Reducer |
Liming |
|
|
| Air pressure |
0.6-0.8mpa |
PLC |
Taida |
| Linear guide rail |
Hiwin |
Pneumatic component |
SMC |
Advantages
There are two machine arms, driven by servo motors, one for automatic placement of backings, and the other for automatic picking of finished products. They can work independently without affecting each other.
The combination of Panasonic motors and AirTAC cylinders, after 7 years of market testing, has been confirmed to be stable, durable, with a low failure rate of 0.57%. The work plate adopts a combination of motors and cylinders, with high efficiency and good stability.
Safety gratings are installed on THE FULL AUTOMATIC FLAP DISC MACHINE and the machine can stop urgently to ensure the safety of workers.
In order to control the amount of glue
First, we must ensure the stability of the air pressure.
By adjusting the speed of the glue, the faster the speed, the less glue, and the slower the speed, the more glue.
| Packing |
Wooden boxes. Plastic film. Moisture-proof bags. Cartons on pallets. |
| Way of shipping |
By sea or By train |
| Loading port |
Qingdao/Shanghai |
Basic parameters:
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