The semi-automatic flap disc machine is an automated equipment that produces discs flexibly. The machine is operated by workers who place the backing, apply adhesive in a quantitative manner, backing row piece, and then automatically create the discs.
The semi-automatic flap disc machine produces abrasive flaps in a semi-automatic manner. This machine is an automatic equipment for flexible production of discs. However, it requires workers to manually make the bottom and arrange the films, and then it starts automatic production after quantitative coating. With the advantages of high efficiency and low waste rate, it has become an ideal device that can significantly improve the economic benefits of the factory and reduce unnecessary material loss.
Performance and Features
1.The semi-automatic flap disc machine has a high level of automation. It can be operated by one person without the need for complex training.
2. The machine has high production efficiency. Each task can produce 8,000-10,000 pieces (10 hours), which can bring significant economic benefits to the factory.
3. The equipment can maximize the utilization of materials, and the adhesive and grinding belts can be freely adjusted.
4. Through our optimization and adjustment, the machine has a very low defect rate, close to zero. This not only effectively reduces material waste but also makes the production process smoother.
| Basic Specification |
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| Flap disc size |
Backing: φ75mm-φ180mm Flap width: 11mm-35mm |
Glue qty |
4-30g (±0.5g) |
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| Flap disc Type |
T27/T29 Single/Double flap |
Flap qty |
Can be put flap at any degree |
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| Backing |
Fiberglass, plastic |
Production capacity |
6000P/8H |
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| Power |
Panasonic servo motor |
Operator |
1 |
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| Power supply |
Pneumatic, Electric |
Voltage |
380V |
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| Glue pump |
280KG |
Installed power |
8KW |
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| Glue system |
Airtac cylinder, SMC Balance control valve |
Glue system size |
1100mm*560*1600mm |
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| Pressure |
0.6Mpa~0.8Mpa |
Main machine size |
1300mm*900mm*1400mm |
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| Photoelectric sensor |
Autonics |
Cylinder |
Airtac |
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| Magnetic switch |
Airtac |
Control panel |
Weinview |
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| Air switch |
CHINT |
Temp. controller |
OMRON |
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| Reducer |
Liming |
PLC |
DELTA |
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| Bearing |
NSK |
Pneumatic component |
SMC |
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| Linear guide rail |
Hiwin |
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Kaway Automation was established in response to market demand, with a high starting point, high quality, and high efficiency. It has a constantly replenished team of vibrant and energetic production members, as well as experienced R&D engineers. They work in coordination and cooperation, making joint efforts to present the best products to you.
Zhengzhou HG Abrasive Tech, co., Ltd is a wholly-owned subsidiary of Zhengzhou Kaway Automation Technology Co., Ltd.
Zhengzhou Kaway Automation Technology Co., Ltd. was established in 2012 and is a high-tech enterprise with independent design, research and development production, and sales of automated production equipment for abrasive tools. The company has total assets of 80 million yuan and employs 50 people. The company's business covers three major categories: coated abrasives, bonded abrasives, and production raw materials. It not only provides customers with a complete set of production equipment from production to packaging, but also offers production raw materials and production technology support.
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