Machine Pressing Rings Into The Backing Pad of Flap Disc

• Customization: Available
• Standard: 16′′
• Material: Zirconia
• Model NO.: KWKHM-01
• Grit: 80#
• Power: Electric; Pneumatic
• Appliance: Pad Production
• Transport: Ocean, Land
• Warranty: 1 Year
• Transport Package: Wooden Carton
• Specification: backing16mm, 22mm
• Trademark: Kaway
• Origin: China
• Production Capacity: 50 Sets/Month
• Package Size: 2000.00cm * 1300.00cm * 1100.00cm
• Package Gross Weight: 300.000kg

Product Description

Product Description

The hole ring machine is manufactured and provides services for the substrate gasket factory. Pressing the middle ring is used for disc baking.The device can automatically identify the front and back of the hole ring,grab the glass fiber, place it, and deeply press it into one molding process. It can automatically grab and place the aluminum plate for pressing, greatly reducing the labor cost of the device and improving production efficiency.

 

Detailed Photos

 

Product Parameters

Model	KWKHM-01
Specifications	Backing 16mm, 22mm
Machine power source	electric, pneumatic
Motor	panasonic
Voltage	380v
Power	5kw
Production speed	9600P/8h
Size	1800mm*1200mm*1000mm
Photoelectric sensor	autonics
Cylinder	airtac
Magnetic sensor switch	airtac
Reducer	zhongda
Operator	one person
Driver	panasonic
PLC	delta
Control pane	review
Electrical switch	made in China
Trachea element	airtac

 

Other Machines for Flap Disc

Kaway attaches great importance to the research and development of product technology and has advanced production equipment. Our products can realize the automation of the whole production process of flap disc, which can improve the production efficiency and save the cost for you, and help you set up multiple production lines, expanding the production scale. Our products are of excellent quality and are guaranteed after sale. Following are associated products with making flap disc machine above.

Fully Automatic Double Arm Making Flap Disc Machine
 

The function introduction

Full automatic flap disc forming machine can realize automatic put the backing pad, backing pad detection,quantitative glue ,row sheet and abrasive belt,automatic flap disc forming, automatic unloading product process automation production.  

Performance features
1. Advanced automation, a single unit can complete the entire operation, saving you labor costs.
2. Multi-position rotary table, stable and accurate positioning.
3. The gluing system adopts water circulation thermostat control system, which provides the required temperature for gluing in a simple and efficient way.
4. This equipment adopts imported photoelectric sensor switch in production, detecting accurately and saving time.
5. The head of the adjustable angle of the row of pieces, according to the parameters of the indexing rules can make the head of the precise adjustable, adjustable translation guide, the head of the dust-proof, dust-proof, to ensure that the service life of the guide.
6. High production efficiency, the machine can produce 800-900 pieces per hour, making money easier.
7. High utilization rate of production materials, single-component adhesive and abrasive belts can be set freely, serving small and medium-sized enterprises.
8. The scrap rate is very low, after the machine adjustment, the scrap rate is close to zero. Don't worry about your machine production.

Fully Automatic Single Arm Making Flap Disc Machine

The function introduction

The fully automatic single arm flap disc forming machine can achieve automatic prduetion of product processes such as automatic back cushion placement,  deteton of back cushion, quaiatine adhesive coating, sheet aramgement and cutting of sand belt, automatic flap forming and automatic unloading, Adding protecive covers to the body can better reduce the generation of dust and debris, providing a beter working environment.

Performance features
1. Advanced automalion, single machine can complete the entire operation, saving you labor costs;
2. Adopiting a multi-station turntable, the station positioning is stable and accurate;
3. The glue dispehsing syatem adopts a water circulatjon constant temperature control system. providing a simple and efficient temperature required; for glue dispensing;
4. This equipment uses imported photoelectrie sensor switches in production, ensuring accurate and time-saving detection;
5. High prductiom eflicieney, the machine can produce 800.900 pieces per hour, making it easier to make money;
6. Higl utilization rae of produetion materials, single componen adhesives and sand belts can be freely set, serving small and medium-sized;
7. The scrap rate is extremely low, and after machine adjustment, the scrap rute is close to zero, Don't worry about your machine production.

Fully Automatic Glue Dispending Machine

Usage

This machine is applied for fiberglass and plastic backing pad, with diameter 75mm. Its output is 2,000 pcs/h.


Performance features

1. PLC control, user interface operation is simple.
2. Full-automatic rotary table feeding and discharging, saving time, stable operation efficiency.
3. Adjust the glue seam, the glue is uniform, saving materials.
4. Position servo control, precise positioning, stable rotation, convenient and fast in whole.

 Flexible Flap Disc Making Machine

The function introduction
Flexible flap disc machine is special designed for the production of fexible flap disc and vertical flap disc. The machine is manually put backing, auto quantitative gluing , cut & put flaps, shaping and auto coating second inner glue. One-time forming, it can produce 4500 pieces per 8 hours by single operator. With advanced automation, remote monitoring and maintenance, uniform flap blade arrangement, improved efficiency and stable quality.

Performance features
1. Using the international leading mechanical structure design, change the flap arrangement, change the head row piece, change the cloth abrasive, maximize the durability.
2. Selecting high-quality materials, the professional CNC machining overall precision milling, precision grinding, one-time molding, stable and durable.
3. Transmission part adopts international famous brand linear guide, high-speed servo motor and reducer, which can make precise response to micro-displacement and feed materials accurately.
4. Reasonable design of dustproof system, placed in the body of the linear guide, can effectively protect the transmission parts, to ensure the smooth operation of the machine, to extend the service life.
5. Internationally famous brand electrical components and industrial grade control system, perfect function and stable performance.
6. Glueing system adopts circulating thermostatic control system to provide temperature for gluing, which is convenient and efficient.
7. Adopting modularized assembly, the whole machine is easy to adjust and maintain.

Automatic Flap Disc Labeling And Packing Machine

The function introduction


This machine is a fully automatic and effcient labeling machine.The fully automatic labeling machine is designed for coating grinding disc products. This machine can automatically pick up, locate, label, organize and package materials. It has the characteristics of advanced automation, high efficiency, and stable quality, low raw materialcosts, maximizing profits, 16000 pieces can be packaged every 8 hours.
 

Performance features
1. Humanized mechanical structure design, easy to operate, advanced automation, set labeling and packaging as one, a single operator can easily complete the operation.
2. Using ordinary paper labels, ordinary liquid glue, greatly reducing the user's cost, so that the user's profit maximization.
3.  the selection of European standard industrial materials, by professional CNC machining overall precision milling, precision grinding, one-time molding, stable and durable.
4. Driving parts adopt international famous brand electrical components, high-speed servo motors, reducers, industrial-grade control system, which can respond to micro-displacement and positioning accuracy. Perfect function, high efficiency and stable performance.
5. labeling process, the use of internationally renowned brands of photoelectric switches for product detection, automatically through the workstation without products, stable and accurate.
6. Adopting modularized assembly, the whole machine is easy to adjust and maintain.

Flap Disc Oven

This machine is for fap disc bake. When the flap disc making is done, you need to put the flap discs in the oven. It usually takes 120ºC to bake for 4 hours.

parameter
 

Power	380V , 28.8KW
Maximum operating temperature	250 degrees
Use temperature	Below 210 degrees
Temperature control method	PID + relay control
Temperature uniformity	Plus or minus 2 degrees
Control accuracy	Plus or minus 0.8 degrees
Weight	1000KG
Furnace dimensions	3100MMX2100MMX2100MM(W*D*H)
Blast furnace body size	2475MMX1969MMX1880MM(W*D*H)
Furnace car size	1720MMX1650MMX1280MM(W*D*H)
Sensor	Thermocouple

 

Company Profile

Zhengzhou Kaway Automation Technology Co., Ltd . is a high - tech enterprise that independently designs, develops, produces, and sells automated grinding disc production lines. The company was established in 2012 and its wholly - owned subsidiary is Zhengzhou hg abrasive tech. co. ltd. The company has a total asset of 80 million yuan and more than 150 employees, ranking second in the Chinese market. Kaway Company has attachedgreatimportancetotheresearchand development of product technology from the beginning . The company has successfully developed seven series of grinding machines, with advanced production equipment and customizable management. A good product must have good service. Kaway Company has a comprehensive marketing service network with nearly 100 marketing service personnel , which can meet customer needs in the first time. After years of development, our products have been distributed throughout the country. And it is exported to countries such as Mexico, South Korea, Japan, Russia, Thailand, Vietnam, Ukraine, etc. If you are looking for related products and machines, or wish to become an exclusive agent in your country, please contact us Zhengzhou Kaway Automation Technology Co., L. td. Warmly welcome new and old customers to visit and guide our company. We look forward to working with you .

Packaging & Shipping

 

What are the raw materials used?
The main materials used in world-renowned electrical components. We can also make any custom design for you according to your needs.

How long does it usually take for me to receive the equipment?
Depends on whether you want to customization your abrasive or not, and also depends on the speed of customs clearance and logistics, but we can guarantee to ship the regular abrasive machine in less than 30 business days.

Any benefits for the abrasive machines from China?
In a word, China has a much better industry chain. There may be manufacturers of abrasive and packaging in India, Vietnam, and Malaysia, but HG-Abrasive can guarantee that our prices can be on par with theirs and that our quality, and service far exceed your expectations.

When can I get an engineer from you?
Contact our sales staff when you have completed the preparation conditions (water, electricity, air supply, production materials). We will send an engineer to install your machine and train your staff to use it. Usually, when you are ready, you can contact our sales staff and cooperate with us to get a visa for the engineer, who will arrive within 15 days.

What about the details of the packaging?
To ensure the integrity and safety of product packaging, main products are packed in plastic film or export plywood boxes, and auxiliary products are packed in thick cartons.

Do you provide customized services?
We can design the machine according to your requirements (material, power, size, etc.). We will also provide you with expert guidance at the same time, based on our many years of experience in the industry.

How will my machine be installed once it arrives? How much does it cost?
We'll dispatch an engineer to your facility to assess the situation, install the machine and train your staff to operate it. The customer pays for round-trip airfare, accommodation, and USD100/day/person.

Are you a manufacturing or a trading company?
We are a factory, and we offer factory direct prices with excellent quality and worry-free service. Please come and see us here!

What is your guarantee or warranty if we buy your machine?
We offer you a 1-5 years warranty on our high-quality machines and lifetime technical support.