Machine Making Flap Disc 115mm 4 1/2 Inch 60 Grit Zirconia Abrasive

• Customization: Available
• After-sales Service: 1-5year
• Warranty: 1 Year
• Model NO.: KW-FFD
• Glue Pump Weight: 280kg
• Row Piece Count: 360°any Point Row Sheet
• Glue Spread: 4~30 G (± 0.5g)
• Power Supply: 80V, 4kw
• Production Speed: 4400PCS/8h
• Transport Package: Wooden Box
• Specification: 110cm9110cm9160cm
• Trademark: Kaway
• Origin: China
• Production Capacity: 300/Year
• Package Size: 700.00cm * 500.00cm * 210.00cm
• Package Gross Weight: 500.000kg

Product Description

Product Description

Flexible Flap Disc Machine is a highly automated device developed specifically for the production of flexible flap discs and vertical grinding discs. The equipment aims to improve production efficiency and reduce manual operations by using a series of advanced technologies. The machine requires manual labor to place the tray substrate on the machine, and then it automatically proceeds to the next step. First, the equipment applies a quantified bottom adhesive and carrry out emery cloth blanking and arranging. Then, the machine shapes and automatically applies the core glue, achieving a one-time molding process. This process only requires one person to operate, with a daily output of up to 4500 pieces in 8 hours.
The equipment has a high level of automation and can even be remotely monitored and maintained. In addition,the equipment has even sheet discharge and stable product quality. The impeller and grinding discs have sturdy and durable blades, providing a long service life.

Performance features

1. Adopting the international leading mechanical structure design and blade arrangement method can maximize the product's durability.

2. machine uses high-quality materials and undergoes professional CNC processing for overall precision milling, precision grinding, and one-time molding, ensuring stability and durability.
3. The transmission part adopts internationally renowned brand linear guides, high-speed servo motors, and reducers, which can respond accurately to micro-displacement and ensure accurate feeding.
4. The dust-proof system is designed reasonably. Placing linear guides inside the machine body can effectively protect the transmission components, ensuring smooth operation of the machine and extending its service life.

5. This equipment uses internationally renowned brand electrical components and an industrial-grade control system, with complete functions and stable performance.

6. The gluing system adopts circulating constant temperature control system tp provide temperature for glue application,which is convenient and efficient.

7. Modular assembly is adopted, making it convenient for overall adjustment and maintenance of the machine.

Product Parameters

 

Power Supply	380V, 4KW
Production Speed	4400pcs/8h
Weight	1000KG
Size	1100mm×1100mm×1600mm(length,width,height)
Electrical Control	Airtac cylinder, Delta PLC, SMC
Glue Pump Weight	280KG
Row Piece Count	360°Any Point Row Sheet
Glue Spread	4~30 G (± 0.5g)

Simple Performance features :
.  Save labor cost
.  Improve production efficiency
.  Good quality products
.  Stable production
.  Humanization design
 

Other Machines for Flap Disc

Kaway attaches great importance to the research and development of product technology and has advanced production equipment. Our products can realize the automation of the whole production process of flap disc, which can improve the production efficiency and save the cost for you, and help you set up multiple production lines, expanding the production scale. Our products are of excellent quality and are guaranteed after sale. Following are associated products with making flap disc machine above.

Fully Automatic Double Arm Making Flap Disc Machine
 

The function introduction

Full automatic flap disc forming machine can realize automatic put the backing pad, backing pad detection,quantitative glue ,row sheet and abrasive belt,automatic flap disc forming, automatic unloading product process automation production.  

Performance features
1. Advanced automation, a single unit can complete the entire operation, saving you labor costs.
2. Multi-position rotary table, stable and accurate positioning.
3. The gluing system adopts water circulation thermostat control system, which provides the required temperature for gluing in a simple and efficient way.
4. This equipment adopts imported photoelectric sensor switch in production, detecting accurately and saving time.
5. The head of the adjustable angle of the row of pieces, according to the parameters of the indexing rules can make the head of the precise adjustable, adjustable translation guide, the head of the dust-proof, dust-proof, to ensure that the service life of the guide.
6. High production efficiency, the machine can produce 800-900 pieces per hour, making money easier.
7. High utilization rate of production materials, single-component adhesive and abrasive belts can be set freely, serving small and medium-sized enterprises.
8. The scrap rate is very low, after the machine adjustment, the scrap rate is close to zero. Don't worry about your machine production.

Fully Automatic Single Arm Making Flap Disc Machine

The function introduction

The fully automatic single arm flap disc forming machine can achieve automatic prduetion of product processes such as automatic back cushion placement,  deteton of back cushion, quaiatine adhesive coating, sheet aramgement and cutting of sand belt, automatic flap forming and automatic unloading, Adding protecive covers to the body can better reduce the generation of dust and debris, providing a beter working environment.

Performance features
1. Advanced automalion, single machine can complete the entire operation, saving you labor costs;
2. Adopiting a multi-station turntable, the station positioning is stable and accurate;
3. The glue dispehsing syatem adopts a water circulatjon constant temperature control system. providing a simple and efficient temperature required; for glue dispensing;
4. This equipment uses imported photoelectrie sensor switches in production, ensuring accurate and time-saving detection;
5. High prductiom eflicieney, the machine can produce 800.900 pieces per hour, making it easier to make money;
6. Higl utilization rae of produetion materials, single componen adhesives and sand belts can be freely set, serving small and medium-sized;
7. The scrap rate is extremely low, and after machine adjustment, the scrap rute is close to zero, Don't worry about your machine production.

Fully Automatic Glue Dispending Machine

Usage

This machine is applied for fiberglass and plastic backing pad, with diameter 75mm. Its output is 2,000 pcs/h.


Performance features

1. PLC control, user interface operation is simple.
2. Full-automatic rotary table feeding and discharging, saving time, stable operation efficiency.
3. Adjust the glue seam, the glue is uniform, saving materials.
4. Position servo control, precise positioning, stable rotation, convenient and fast in whole.

Automatic Pressing Ring Into Backing Machine
 

The function introduction

The pressing ring machine is for substrate gasket factory. The equipment can automatically identify the metal ring before and after, grab the fiberglass, place and deep pressing in a single molding, automatic grab and place the aluminum plate pressing, greatly reducing the labor cost of the equipment, improve production efficiency.


Performance features

1. Advanced automation, only one operator, daily production of 9600 pieces/8hours;
2. lmported servo motor with stable driver and performance, durable;
3. Driving element from international famous brand linear guide, photoelectric sensor, can respond to the track displacement, feeding high precision.
4. Equipment modular assembly, easy to adjust and maintain the machine.

Automatic Flap Disc Labeling And Packing Machine

The function introduction


This machine is a fully automatic and effcient labeling machine.The fully automatic labeling machine is designed for coating grinding disc products. This machine can automatically pick up, locate, label, organize and package materials. It has the characteristics of advanced automation, high efficiency, and stable quality, low raw materialcosts, maximizing profits, 16000 pieces can be packaged every 8 hours.
 

Performance features
1. Humanized mechanical structure design, easy to operate, advanced automation, set labeling and packaging as one, a single operator can easily complete the operation.
2. Using ordinary paper labels, ordinary liquid glue, greatly reducing the user's cost, so that the user's profit maximization.
3.  the selection of European standard industrial materials, by professional CNC machining overall precision milling, precision grinding, one-time molding, stable and durable.
4. Driving parts adopt international famous brand electrical components, high-speed servo motors, reducers, industrial-grade control system, which can respond to micro-displacement and positioning accuracy. Perfect function, high efficiency and stable performance.
5. labeling process, the use of internationally renowned brands of photoelectric switches for product detection, automatically through the workstation without products, stable and accurate.
6. Adopting modularized assembly, the whole machine is easy to adjust and maintain.

Flap Disc Oven

This machine is for fap disc bake. When the flap disc making is done, you need to put the flap discs in the oven. It usually takes 120ºC to bake for 4 hours.

parameter
 

Power	380V , 28.8KW
Maximum operating temperature	250 degrees
Use temperature	Below 210 degrees
Temperature control method	PID + relay control
Temperature uniformity	Plus or minus 2 degrees
Control accuracy	Plus or minus 0.8 degrees
Weight	1000KG
Furnace dimensions	3100MMX2100MMX2100MM(W*D*H)
Blast furnace body size	2475MMX1969MMX1880MM(W*D*H)
Furnace car size	1720MMX1650MMX1280MM(W*D*H)
Sensor	Thermocouple

 

Packaging & Shipping

 

Company Profile

Zhengzhou Kaway Automation Tech.Co., Ltd is a professional manufacturer of the machinery for coated abrasives converting. For more than one decade, the company has been keeping doing research about applying automation techniques to the production of coated abrasive products. Based on the actual circumstances, the company has successfully developed whole series machinery for the production of abrasive belts, flap discs, flap wheels and velcro sanding discs. Now the company has founded complete manufacturing, marketing, training and service systems to meet the overall demands of customers.
Besides, according to the rich experience in the field of coated abrasives, the company can provide you purchasing suggestions for all the raw materials like abrasive cloth/sandpaper roll, adhesive, fiberglass pad for making abrasive belts, flap discs, flap wheels and Velcro sanding discs.
Since the establishment of Kaway automation, the company firmly holds the "Value and service oriented" management concepts. Quality products and thoughtful service have won favorable comments from customers. At present Kaway machines have been exported products to United States, Canada, Australia, Russia, Ukraine, Egypt, India, Thailand, Vietnam, South Africa and other European, Asian and American countries.
Kaway automation is looking forward to cooperating with you!

FAQ

What are the raw materials used?
The main materials used in world-renowned electrical components. We can also make any custom design for you according to your needs.

How long does it usually take for me to receive the equipment?
Depends on whether you want to customization your abrasive or not, and also depends on the speed of customs clearance and logistics, but we can guarantee to ship the regular abrasive machine in less than 30 business days.

Any benefits for the abrasive machines from China?
In a word, China has a much better industry chain. There may be manufacturers of abrasive and packaging in India, Vietnam, and Malaysia, but HG-Abrasive can guarantee that our prices can be on par with theirs and that our quality, and service far exceed your expectations.

When can I get an engineer from you?
Contact our sales staff when you have completed the preparation conditions (water, electricity, air supply, production materials). We will send an engineer to install your machine and train your staff to use it. Usually, when you are ready, you can contact our sales staff and cooperate with us to get a visa for the engineer, who will arrive within 15 days.

What about the details of the packaging?
To ensure the integrity and safety of product packaging, main products are packed in plastic film or export plywood boxes, and auxiliary products are packed in thick cartons.

Do you provide customized services?
We can design the machine according to your requirements (material, power, size, etc.). We will also provide you with expert guidance at the same time, based on our many years of experience in the industry.

How will my machine be installed once it arrives? How much does it cost?
We'll dispatch an engineer to your facility to assess the situation, install the machine and train your staff to operate it. The customer pays for round-trip airfare, accommodation, and USD100/day/person.

Are you a manufacturing or a trading company?
We are a factory, and we offer factory direct prices with excellent quality and worry-free service. Please come and see us here!

What is your guarantee or warranty if we buy your machine?
We offer you a 1-5 years warranty on our high-quality machines and lifetime technical support.