Cutting-Edge Auto Flap Disc Manufacturing Machine with Dual-Arm Functionality

• Customization: Available
• Backing: Fiberglass, Plastic
• Operator: 1
• Model NO.: KW-FDA01
• Voltage: 380V
• Installed Power: 8 Kw
• Transport Package: Wooden Box
• Specification: 100-180mm
• Trademark: Kaway
• Origin: China
• HS Code: 8479899990
• Production Capacity: 300/Year
• Package Size: 70.00cm * 65.00cm * 65.00cm
• Package Gross Weight: 500.000kg

Product Description

Product Description

 

The third-generation automatic flap disc machine is specifically designed for the production of abrasive flap discs and non-woven flap discs. This machine can automatically pick up the backing, detect the backing, apply glue in a precise amount, cut and place the flaps, and automatically pick up the finished flap discs after shaping. It has a high degree of automation, allowing for remote monitoring and maintenance, and the flaps are arranged evenly. This not only improves efficiency but also ensures stable quality. With a single operator, it can produce 6000 pieces in 8 hours.

Product Parameters

Performance and characteristics

1. The humanized mechanical structure design makes the valve release and the pressure plate integrated into one for easy operation. The machine has a high degree of automation and can be easily completed by a single person.
2. It uses imported servo motors and drivers, ensuring stability and high production efficiency. The measurement speed is 3.7~4 seconds per disc.
3. Selected European standard industrial materials, processed by professional CNC machining for overall precision milling, grinding, and one-time forming, resulting in stability and durability.
4. The driving components are equipped with internationally renowned brands of linear guides, high-speed servo motors, and reducers, allowing for precise response to micro-displacement and feed.
5. It uses internationally renowned brands of electrical components and industrial-grade control systems, with complete functions and stable performance.
6. It is Equipped with a rotating multi-station turntable mechanism, allowing for stable and smooth position switching, accurate positioning, and high efficiency.
7. It uses internationally renowned brand photoelectric switches to detect backing and abrasive paper, auto pass no-backing workstation and no-glue backing, ensuring stability and accuracy.
8. The angle and length of the flaps can be precisely adjusted, and the operation is also very simple and convenient.
9. It has a high utilization of materials, as well as the amount of glue and the length and number of flap can be freely set.
10. Glue system adopts cycle constant temperature control system, which provides temperature for glue, and it is convenient and efficient.
11. Full-automatic flap disc machine adopts modular assembly, the machine is easy to adjust and maintain.

Basic Specification
Flap disc size	Backing: φ75mm-φ180mm Flap width: 11mm-35mm	Glue qty	4-30g (±0.5g)
Flap disc Type	T27/T29 Single/Double flap	Flap qty	Can be put flap at any degree
Backing	Fiberglass, plastic	Production capacity	6000P/8H
Power	Panasonic servo motor	Operator	1
Power supply	Pneumatic, Electric	Voltage	380V
Glue pump	280KG	Installed power	8KW
Glue system	Airtac cylinder, SMC Balance control valve	Feeder size	1000mm*400mm*1400mm
Glue system size	1100mm*560*1600mm	Main machine size	2200mm*1600mm*1500mm
Photoelectric sensor	Autonics	Cylinder	Airtac
Magnetic switch	Airtac	Control panel	Weinview
Air switch	CHINT	Temp. controller	OMRON
Reducer	Liming	Bearing	S K F/HRB
Bearing	NSK	PLC	Taida
Linear guide rail	Hiwin	Pneumatic component	SMC

Detailed Photos

 Related Part:
Plane figure:

Packaging & Shipping

Shipping and Packing

Packing	Wooden boxes. Plastic film. Moisture-proof bags. Cartons on pallets.
Way of shipping	By sea or By train
Loading port	Qingdao/Shanghai

After Sales Service

After sales service:
1. The Guarantee period is 12 months after the good passed the acceptance before shipment.
2. After warranty period or other requirements during the warranty period, the customer is required to bear the related cost.
3. It is possible to send engineers to help about the installation and adjusting.
4. Phone service is always available.

Company Profile

Kaway Automation was established in response to market demand, with a high starting point, high quality, and high efficiency. It has a constantly replenished team of vibrant and energetic production members, as well as experienced R&D engineers. They work in coordination and cooperation, making joint efforts to present the best products to you.
Zhengzhou HG Abrasive Tech, co., Ltd is a wholly-owned subsidiary of Zhengzhou Kaway Automation Technology Co., Ltd. 
Zhengzhou Kaway Automation Technology Co., Ltd. was established in 2012 and is a high-tech enterprise with independent design, research and development production, and sales of automated production equipment for abrasive tools. The company has total assets of 80 million yuan and employs 50 people. The company's business covers three major categories: coated abrasives, bonded abrasives, and production raw materials. It not only provides customers with a complete set of production equipment from production to packaging, but also offers production raw materials and production technology support.

FAQ

What are the raw materials used?
The main materials used in world-renowned electrical components. We can also make any custom design for you according to your needs.

How long does it usually take for me to receive the equipment?
Depends on whether you want to customization your abrasive or not, and also depends on the speed of customs clearance and logistics, but we can guarantee to ship the regular abrasive machine in less than 30 business days.

Any benefits for the abrasive machines from China?
In a word, China has a much better industry chain. There may be manufacturers of abrasive and packaging in India, Vietnam and Malaysia, but HG-Abrasive can guarantee that our prices can be on par with theirs and that our quality and service far exceed your expectations.

When can I get an engineer from you?
Contact our sales staff when you have completed the preparation conditions (water, electricity, air supply, production materials). We will send an engineer to install your machine and train your staff to use it. Usually, when you are ready, you can contact our sales staff and cooperate with us to get a visa for the engineer, who will arrive within 15 days.

What about the details of the packaging?
To ensure the integrity and safety of product packaging, main products are packed in plastic film or export plywood boxes, and auxiliary products are packed in thick cartons.

Do you provide customized services?
We can design the machine according to your requirements (material, power, size, etc.). We will also provide you with expert guidance at the same time, based on our many years of experience in the industry.

How will my machine be installed once it arrives? How much does it cost?
We'll dispatch an engineer to your facility to assess the situation, install the machine and train your staff on how to operate it. The customer pays for round-trip airfare, accommodation, and USD100/day/person.

Are you a manufacturing or a trading company?
We are a factory, and we offer factory direct prices with excellent quality and worry-free service. Please come and see us here!

What is your guarantee or warranty if we buy your machine?
We offer you a 1-5 years warranty on our high-quality machines and lifetime technical support.